Specialized in total solutions for motor automation

Automated assembly line solutions for micromotors

Micro-motor automated assembly line solution for micro-motor diameter ≤ 5mm precision production needs, covering the rotor winding, spot welding, magnet assembly, assembly, performance testing of the whole process, the integration of micro-winding machine, vacuum suction nozzle assembly mechanism, with micron-level vision alignment, high-precision force-controlled assembly technology, to complete the winding and welding of ultra-fine enameled wire of 0.02mm, and at the same time supporting the anti-static treatment, on-line The solution is accompanied by anti-static treatment, on-line full inspection and MES data traceability system. The program will increase the product yield from the traditional manual 80% to 99.5%, the defective rate down to below 0.1%, increase production efficiency by 3 times, support multi-specification quick changeover, and solve the pain point of manual assembly of micro-parts, which is difficult to assemble and lack of precision.

Automated assembly line solutions for micromotors (images 1)

Program Advantages

The program can improve the repeat positioning accuracy to ± 0.01mm, the product defective rate down to below 0.3‰; modular design supports 25 minutes of rapid type change, compatible with the mixed line production; the whole process of data traceability, unmanned operation, compared with the traditional production line, production capacity and stability significantly improve, effectively reduce labor costs, adapt to the flexible production needs of multi-specification micro-motor.

JiuJu micro-motor automated production line
JiuJu-Micro-motor automated assembly line

Core parameters

We are an automated production line manufacturing of motors with design, R&D, production and after-sales capabilities, which can realize flexible intelligent assembly and non-standard customization as required

  • Repeatable positioning accuracy of electric cylinder position:0.02mm
  • Servo module handling positioning accuracy:0.03mm
  • Compatible with a variety of products, equipment changeover time of 25 minutes.
  • Motor break-in station adopts program-controlled power supply, programmable switching output power supply
  • The equipment is equipped with safety grating, safety door locks, etc. for personal safety protection.
  • High-precision sensors, visual inspection systems, etc., to prevent leakage, under-installation, mis-installation, and post-installation quality inspection.

Product Recommendation

Deep plowing in the motor industry for many years, the products are widely used in the four core areas, according to the process characteristics of different types of motors to provide exclusive motor assembly automated production line solutions.
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Professional manufacturer of motor automatic magnet insertion machine, the equipment adopts high-precision positioning system, automatically complete the magnet grabbing, insertion, compression and other processes, suitable for different specifications of motor magnet insertion, insertion of high precision, high stability, alternative to manual operation, significantly improve production efficiency, reduce labor intensity, support for customization, perfect after-sales service!

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Automatic Magnet Insertion Machine for Shaped Motor Rotor

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Motor Rotor Magnetometer Testing Machine

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Outer Rotor Automatic Dispensing and Insertion Magnet Machine

Outer Rotor Automatic Dispensing and Insertion Magnet Machine

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Motor Rotor Automatic Winding Machine

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Motor automatic winding machine factory direct supply, support stator, rotor and other types of motor coil winding, the use of fully automatic control system, can realize the integrated operation of winding, lining, cutting, pressing, high precision winding, fast speed, suitable for a variety of wire diameter and winding process, support parameter storage and call, easy to operate, improve production consistency, welcome to consult the procurement!

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Integral Magnetizer for Motor Rotor

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New energy motor automated production line

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Brushless motor automated production line

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Video Case

Over the years, we have provided 2500+ motor customers at home and abroad with high-quality motor automated assembly line video cases, and have been highly recognized by customers in the motor industry.
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