Jiuju Automation
Detailed parameters of motor rotor automatic winding machine
| 参数项 | 规格 |
|---|---|
| 绕线槽数 | 6–32 |
| 适用线径 | φ0.6–φ1.0 mm |
| 铁心外径 | 10–50 mm |
| 工位数 | 1–6 工位（可定做） |
| 操作人员 | 1 人 |
| 空气压力 | 0.5–0.7 MPa |
| 生产效率（节拍） | ≈25 s/PCS（22 槽 12 匝基准）※ |
| 换型时间 | ≤30 min※ |
| 整机功率 | 7.0 kW实测后替换 |
| 控制方式 | PLC + HMI（可接 MES 系统）✔ 通用配置 |
| 电源 | 三相 AC 380V / 50Hz✔ 通用配置 |
| 定制流程 | 需求沟通 → 方案设计 → 设备交付 → 现场调试 |
Detailed parameters of motor rotor automatic winding machine
| Parameter | Specification |
|---|---|
| Winding slots | 6–32 |
| Wire diameter | φ0.6–φ1.0 mm |
| Core outer diameter | 10–50 mm |
| Stations | 1–6 (customizable) |
| Operators | 1 |
| Air pressure | 0.5–0.7 MPa |
| Cycle time | ≈25 s/PCS (22 slots / 12 turns)※ |
| Changeover time | ≤30 min※ |
| Total power | 7.0 kWverify by test |
| Control | PLC + HMI (MES-ready)✔ Standard |
| Power supply | 3-Phase AC 380V / 50Hz✔ Standard |
| Customization flow | Requirement → Design → Delivery → On-site commissioning |
Jiuju automated motor winding machine is an automated core equipment specially developed for motor stator and rotor winding process, which is deeply adapted to the assembly and production needs of all kinds of micro, small and medium-sized motors. The equipment integrates high-precision positioning, intelligent tension control and high-efficiency winding process, which can accurately complete the automated winding operation of the motor winding, solve the pain points of low efficiency, poor precision and lack of consistency of manual winding, and guarantee the accuracy of the motor winding turns, rows of wires, and tension, which provides a stable and high-efficiency front-end for the motor assembly process, and it is widely used in the large-scale production of home appliance motors, automobile motors, industrial motors, medical equipment motors, etc. Widely used in household appliance motors, automotive motors, industrial motors, medical equipment motors and other fields of large-scale production.
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Frequently Asked Questions
Common questions on selection, process and delivery. To learn more, contact us directly.
Q1. What rotor size and wire diameter does this winding machine cover?
Core outer diameter 10–50 mm, winding slots 6–32 and wire diameter φ0.6–φ1.0 mm, with 1–6 stations built to order. Specifications outside this window are evaluated separately rather than forced into the standard model.
More motor equipment FAQsQ2. What output and manpower should we plan for?
Rated cycle time is about 25 s/PCS on a 22-slot, 12-turn basis; actual time varies with slot count, turns and wire diameter. One operator runs the machine, and the PLC + HMI control is MES-ready for output and parameter records.
More motor equipment FAQsQ3. How long does changeover take?
Changeover is kept within 30 minutes, mainly fixture replacement and program recall. For high-mix low-volume production, station count can be sized from your changeover frequency.
More motor equipment FAQsQ4. How is winding quality kept consistent?
Through three things: location, tension and wire lay-out. The machine combines high-precision positioning with tension control and regulates tension and lay-out during winding, so turns, spacing and tightness stay consistent. Parameters are stored per product, so repeat production of the same model does not need re-tuning.
More motor equipment FAQsQ5. Can it connect to our production line or MES?
Yes. Control is PLC + HMI, so the machine runs stand-alone or reports to MES for output and process parameters. For line integration, cycle time and handling method with the neighbouring stations are confirmed at proposal stage.
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