Brushless motor assembly line solution Automation customization full process integration

Brushless motor automated assembly line solutions

Brushless motor automated assembly line solution covers the whole process of stator winding, rotor assembly, stator-rotor assembly and performance testing. For the production needs of general brushless motor, it integrates the core processes of servo tension high-speed winding, automatic paint dipping and drying, and precision press-fitting, etc., and matches with the online turns detection, dynamic balance correction and visual positioning technology, and realizes the dynamic adjustment of work processes and the whole-process data through PLC+RFID system. Traceability.

Brushless motor automated assembly line solution (images 1)

Program Advantages

The OEE of the whole line is stable above 85%, and the hourly production capacity can reach 600 units, which improves the efficiency by 3-5 times compared with the manual line, and reduces the labor involvement above 60%, effectively reducing the defective rate of the products; the modularized design supports the quick changeover within 20 minutes, which is compatible with the mixed production of brushless motors of different specifications in many fields, and takes into account the scaled production capacity and the demand for flexible manufacturing.

Brushless motor automated production equipment

JiuJu Automation-Brushless motor automated production line

Core parameters

We are an automated production line manufacturing of motors with design, R&D, production and after-sales capabilities, which can realize flexible intelligent assembly and non-standard customization as required

Repeatable positioning accuracy of electric cylinder position:0.02mm
Servo module handling positioning accuracy:0.03mm
Compatible with a variety of products, equipment changeover time of 25 minutes.
Motor break-in station adopts program-controlled power supply, programmable switching output power supply
The equipment is equipped with safety grating, safety door locks, etc. for personal safety protection.
High-precision sensors, visual inspection systems, etc., to prevent leakage, under-installation, mis-installation, and post-installation quality inspection.

Product Recommendation

Deep plowing in the motor industry for many years, the products are widely used in the four core areas, according to the process characteristics of different types of motors to provide exclusive motor assembly automated production line solutions.

Internal rotor automatic dispensing and insertion magnet machine

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Professional manufacturer of motor automatic magnet insertion machine, the equipment adopts high-precision positioning system, automatically complete the magnet grabbing, insertion, compression and other processes, suitable for different specifications of motor magnet insertion, insertion of high precision, high stability, alternative to manual operation, significantly improve production efficiency, reduce labor intensity, support for customization, perfect after-sales service!

Detailed information

Motor automatic winding machine factory direct supply, support stator, rotor and other types of motor coil winding, the use of fully automatic control system, can realize the integrated operation of winding, lining, cutting, pressing, high precision winding, fast speed, suitable for a variety of wire diameter and winding process, support parameter storage and call, easy to operate, improve production consistency, welcome to consult the procurement!

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Integral Magnetizer for Motor Rotor

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Brushless motor automated production line

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Detailed information

Video Case

Over the years, we have provided 2500+ motor customers at home and abroad with high-quality motor automated assembly line video cases, and have been highly recognized by customers in the motor industry.