Specialized in total solutions for motor automation

Automated assembly line solutions for servo motors

Servo motor automated production line solution covers the whole process of servo motor production, optimizing the process for core processes such as winding, soldering, assembly, etc.: the winding adopts servo tensioner to achieve constant tension control, improving slot fullness and quality of wiring; the soldering introduces flux preheating and intra-cavity heating structure to eliminate the problem of blowing up the tin; and at the same time, it integrates the processes of automatic rounding and PCB straightening, and builds closed-loop control through PLC with high resolution encoder to cooperate with machine vision and laser positioning to realize the synergy of the whole process. At the same time, it integrates the automatic rounding and PCB straightening processes through PLC with high-resolution encoder to build closed-loop control, and machine vision and laser positioning to realize the synergy of the whole process.

Automated assembly line solution for servo motors (images 1)

Program Advantages

The program can improve the repeat positioning accuracy to ± 0.01mm, product defective rate down to below 0.3‰; modular design to support 25 minutes of rapid type change, compatible with the mixed line production; the whole process of data traceability, unmanned operation, compared with the traditional production line, production capacity and stability increased significantly, effectively reducing labor costs, suitable for multi-specification servo motors flexible production needs.

JiuJi Automation-Servo Motor Assembly Line
JiuJi servo motor production equipment

Core parameters

We are an automated production line manufacturing of motors with design, R&D, production and after-sales capabilities, which can realize flexible intelligent assembly and non-standard customization as required

  • Repeatable positioning accuracy of electric cylinder position:0.02mm
  • Servo module handling positioning accuracy:0.03mm
  • Compatible with a variety of products, equipment changeover time of 25 minutes.
  • Motor break-in station adopts program-controlled power supply, programmable switching output power supply
  • The equipment is equipped with safety grating, safety door locks, etc. for personal safety protection.
  • High-precision sensors, visual inspection systems, etc., to prevent leakage, under-installation, mis-installation, and post-installation quality inspection.

Product Recommendation

Deep plowing in the motor industry for many years, the products are widely used in the four core areas, according to the process characteristics of different types of motors to provide exclusive motor assembly automated production line solutions.
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Internal rotor automatic dispensing and insertion magnet machine

Professional manufacturer of motor automatic magnet insertion machine, the equipment adopts high-precision positioning system, automatically complete the magnet grabbing, insertion, compression and other processes, suitable for different specifications of motor magnet insertion, insertion of high precision, high stability, alternative to manual operation, significantly improve production efficiency, reduce labor intensity, support for customization, perfect after-sales service!

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Automatic Magnet Insertion Machine for Shaped Motor Rotor

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Outer Rotor Automatic Dispensing and Insertion Magnet Machine

Outer Rotor Automatic Dispensing and Insertion Magnet Machine

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Motor Rotor Automatic Winding Machine

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Motor automatic winding machine factory direct supply, support stator, rotor and other types of motor coil winding, the use of fully automatic control system, can realize the integrated operation of winding, lining, cutting, pressing, high precision winding, fast speed, suitable for a variety of wire diameter and winding process, support parameter storage and call, easy to operate, improve production consistency, welcome to consult the procurement!

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Integral Magnetizer for Motor Rotor

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New energy motor automated production line

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Video Case

Over the years, we have provided 2500+ motor customers at home and abroad with high-quality motor automated assembly line video cases, and have been highly recognized by customers in the motor industry.
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