专注于电机自动化整体解决方案

伺服电机自动化装配解决方案

伺服电机自动化生产线解决方案覆盖伺服电机生产全流程,针对绕线、焊锡、装配等核心工序优化工艺:绕线采用伺服张力器实现恒定张力控制,提升槽满率与排线质量;焊锡引入助焊剂预热与腔内加热结构,杜绝炸锡问题;同时整合自动拼圆、PCB矫正等工序,通过PLC搭配高分辨率编码器构建闭环控制,配合机器视觉、激光定位实现全工序协同。

伺服电机装配线解决方案(images 1)

方案优势

该方案可将重复定位精度提升至±0.01mm,产品不良率降至0.3‰以下;模块化设计支持25分钟快速换型,兼容混线生产;全流程数据可追溯,实现无人化作业,相比传统产线,产能与稳定性大幅提升,有效降低人工成本,适配多规格伺服电机的柔性生产需求。

久巨自动化-伺服电机装配线
久巨伺服电机生产设备

核心参数

我们是拥有设计、研发、生产、售后能力的电机自动化生产线制造,可实现柔性化智能组装,按需非标定制

  • 电缸位置重复定位精度:0.02mm
  • 伺服模组搬运定位精度:0.03mm
  • 工装托盘兼容多款产品,设备换型时间25分
  • 电机磨合工位采用程控电源,可程序切换输出电源
  • 设备配置安全光栅、安全门锁等进行人身安全防护
  • 高精度传感器、视觉检测系统等,防漏装、少装、错装及安装后质量检测

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Video Case

JiuJu takes you to dismantle the automated production line of automobile engine motor in slow motion.

JiuJu takes you to dismantle the automated production line of automobile engine motor in slow motion.

The camera disassembles the automated production line of automobile engine motor, each step hides a precision process Slow motion to see the alignment accuracy of the robotic arm, the synergistic efficiency of the jigs and fixtures, and intuitively feel how industrial automation solves the consistency problem of manual assembly.

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