专注于电机自动化整体解决方案

无刷电机自动化装配解决方案

无刷电机自动化生产线解决方案覆盖定子绕线、转子装配、定转子合装、性能检测全流程,针对通用无刷电机的生产需求,集成伺服张力高速绕线、自动浸漆烘干、精密压装等核心工艺,搭配在线匝数检测、动平衡校正、视觉定位技术,通过 PLC+RFID 系统实现工序动态调整与全流程数据追溯。

无刷电机装配线解决方案(images 1)

方案优势

该方案整线 OEE 稳定在 85% 以上,每小时产能可达 600 台,效率较人工线提升 3-5 倍,减少 60% 以上人工参与,有效降低产品不良率;模块化设计支持 20 分钟内快速换型,可兼容多领域不同规格无刷电机混线生产,兼顾规模化产能与柔性制造需求。

无刷电机自动化生产设备
久巨自动化-无刷电机自动化生产线

核心参数

我们是拥有设计、研发、生产、售后能力的电机自动化生产线制造,可实现柔性化智能组装,按需非标定制

  • 电缸位置重复定位精度:0.02mm
  • 伺服模组搬运定位精度:0.03mm
  • 工装托盘兼容多款产品,设备换型时间25分
  • 电机磨合工位采用程控电源,可程序切换输出电源
  • 设备配置安全光栅、安全门锁等进行人身安全防护
  • 高精度传感器、视觉检测系统等,防漏装、少装、错装及安装后质量检测

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Video Case

JiuJu takes you to dismantle the automated production line of automobile engine motor in slow motion.

JiuJu takes you to dismantle the automated production line of automobile engine motor in slow motion.

The camera disassembles the automated production line of automobile engine motor, each step hides a precision process Slow motion to see the alignment accuracy of the robotic arm, the synergistic efficiency of the jigs and fixtures, and intuitively feel how industrial automation solves the consistency problem of manual assembly.

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