This video isgiganticFor power toolsAutomated motor assembly lineThe production line is a field production case, which presents the fully automated assembly process from parts loading to finished products of various types of power tool motors, such as drills, angle grinders, and so on. The production line integrates rotor winding, loading wind blades, armature performance testing, magnetic tile dispensing, CCD visual inspection, motor three-piece assembly, sealing, into the magnetic ring, gear loading, and other core processes in one, replacing the traditional manual assembly mode, solving the low productivity of manual labor, poor product consistency, quality fluctuations and other industry pain points. In the video, you can see that the production line realizes fully automated continuous operation of motors, with an hourly production capacity of more than 2,500PCS, and the whole line can be operated by only one person, which significantly reduces the enterprise's labor cost; at the same time, it adopts a modular and flexible design, which can be quickly compatible with different specifications of brushed/brushless power tool motors, and it is convenient to change the type to meet the requirements of multi-species and low-volume production. In addition, the production line integrates high-precision assembly and online inspection system, with winding accuracy up to ±0.01mm, press-fitting positioning accuracy up to ±0.005mm, 100% online inspection for key processes, and NG products automatically discharged, which effectively guarantees the consistency of product quality, and provides power tool manufacturers with highly efficient, stable and intelligent solutions for motor production.
The traditional "magnetize first and assemble later" (pre-magnetization) process has gradually exposed many pain points in the manufacturing of motors, especially in the production of large, high-precision motors, and the overall magnetization process of "assemble first and magnetize later" is a targeted solution to these problems:
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What to do if the motor rotor winding machine is not precise enough? Mastering 4 control points is the key! For uneven winding, turns deviation, misalignment and other precision problems, share the tension, servo, mold, parameters of the four core control program to improve the consistency and qualification rate of rotor winding, optimize the motor winding process, improve production quality and efficiency.
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How to solve the problem of new energy vehicle motor rotor magnetization? Aiming at the problems of uneven magnetization, insufficient saturation and low yield of permanent magnet rotor for new energy vehicles, we share our professional magnetization process and equipment solutions to improve the consistency of magnetization and production stability.
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Factory motor magnetization efficiency is low? JiuJu automatic magnet insertion equipment to make capacity 5 times! Automatic insertion magnet steel equipment full process automation, accurate insertion of the magnet is not damaged, the efficiency is 3 times higher than artificial, to help factories save costs to raise production capacity, too fragrant!
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Motor automationmotorassembly