专注于电机自动化整体解决方案

新能源汽车电机自动化装配解决方案

伺服电机自动化生产线解决方案覆盖伺服电机生产全流程,针对绕线、焊锡、装配等核心工序优化工艺:绕线采用伺服张力器实现恒定张力控制,提升槽满率与排线质量;焊锡引入助焊剂预热与腔内加热结构,杜绝炸锡问题;同时整合自动拼圆、PCB矫正等工序,通过PLC搭配高分辨率编码器构建闭环控制,配合机器视觉、激光定位实现全工序协同。

新能源汽车电机装配线解决方案(images 1)

方案优势

新能源汽车电机自动化生产线解决方案覆盖定子、转子、总成全生产流程,针对扁线驱动电机的工艺需求,整合扁线成型、激光去漆、扩口扭线、激光焊接等核心工序,转子环节采用高精度伺服压装,搭配全工位视觉检测、MES制造执行系统,实现全流程数字化管控。该

久巨自动化-新能源汽车电机自动化生产线
新能源汽车电机自动化生产线

核心参数

我们是拥有设计、研发、生产、售后能力的新能源汽车电机自动化生产线制造,可实现柔性化智能组装,按需非标定制

  • 整线稼动率提升超 20%,压装定位精度达 ±0.01mm
  • 模块化设计兼容永磁同步等多品类电机
  • 适配车企规模化、多平台共线的生产需求
  • 规格切换≤20 分钟,支持混线生产,配置 2-3 名辅助操作人员
  • 设备配置安全光栅、安全门锁等进行人身安全防护
  • 高精度传感器、视觉检测系统等,防漏装、少装、错装及安装后质量检测

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Internal rotor automatic dispensing and insertion magnet machine

Internal rotor automatic dispensing and insertion magnet machine

Professional manufacturer of motor automatic magnet insertion machine, the equipment adopts high-precision positioning system, automatically complete the magnet grabbing, insertion, compression and other processes, suitable for different specifications of motor magnet insertion, insertion of high precision, high stability, alternative to manual operation, significantly improve production efficiency, reduce labor intensity, support for customization, after-sales service is perfect!

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Automatic Magnet Insertion Machine for Shaped Motor Rotor

Automatic Magnet Insertion Machine for Shaped Motor Rotor

Professional manufacturer of motor automatic magnet insertion machine, the equipment adopts high-precision positioning system, automatically complete the magnet grabbing, insertion, compression and other processes, suitable for different specifications of motor magnet insertion, insertion of high precision, high stability, alternative to manual operation, significantly improve production efficiency, reduce labor intensity, support for customization, after-sales service is perfect!

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Motor Rotor Magnetometer Testing Machine

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Professional manufacturer of motor automatic magnet insertion machine, the equipment adopts high-precision positioning system, automatically complete the magnet grabbing, insertion, compression and other processes, suitable for different specifications of motor magnet insertion, insertion of high precision, high stability, alternative to manual operation, significantly improve production efficiency, reduce labor intensity, support for customization, after-sales service is perfect!

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Outer Rotor Automatic Dispensing and Insertion Magnet Machine

Outer Rotor Automatic Dispensing and Insertion Magnet Machine

Professional manufacturer of motor automatic magnet insertion machine, the equipment adopts high-precision positioning system, automatically complete the magnet grabbing, insertion, compression and other processes, suitable for different specifications of motor magnet insertion, insertion of high precision, high stability, alternative to manual operation, significantly improve production efficiency, reduce labor intensity, support for customization, after-sales service is perfect!

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Video Case

JiuJu takes you to dismantle the automated production line of automobile engine motor in slow motion.

JiuJu takes you to dismantle the automated production line of automobile engine motor in slow motion.

The camera disassembles the automated production line of automobile engine motor, each step hides a precision process Slow motion to see the alignment accuracy of the robotic arm, the synergistic efficiency of the jigs and fixtures, and intuitively feel how industrial automation solves the consistency problem of manual assembly.

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Motor inserted magnetic outline machine inserted magnetic always have problems? A video takes you through the process of magnetizing...

The motor insertion magnetic outline machine insertion magnet always have problems? A video takes you through the magnetizing process!

视频将从设备调试、磁钢预处理、精准上料定位,到规范插装、保压固化、成品校验全流程拆解,手把手讲解关键操作细节、设备参数调校技巧,针对性破解各类插磁常见故障,兼顾新手入门与老手进阶,不管是批量量产还是小批次加工,都能跟着视频规范作业,告别插磁失误,提升工序合格率,高效搞定电机插磁钢工序,筑牢电机生产质量根基。

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Four-station air compressor motor magnetizer application case: High-efficiency magnetization empowers electric...

Application case of four-station air compressor motor magnetizer: High-efficiency magnetization empowers motor production line to improve quality and reduce costs

The equipment adopts a four-station ring layout, which can synchronously complete the motor rotor loading, magnetization, magnetic performance testing, and discharging processes, and a single machine can complete more than 4,500 pieces of motor rotor magnetization per hour, which improves the efficiency of the traditional single-station equipment by 400%.

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Automation solutions to end the motor rotor production dilemma! The automation solution is targeted to break the deadlock: through the intelligent glue control system + vacuum dipping technology to eliminate air bubbles and errors and omissions, the output of the rotor performance is more stable, to achieve a yield of 99%. # motor automation equipment.

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