How to ensure accuracy and efficiency in automatic dispensing and insertion of magnets for external rotor motors?

JiuJi automatic dispensing insertion magnet steel machine with four core functions, targeted attack on the motor rotor insertion magnet steelLow efficiency, poor accuracy, multiple model incompatibilityThree major production problems, to achieve process automation, intelligent upgrade.

1. Automatic glue control, stable quality and efficiencyEquipped with intelligent quantitative glue control system, it can accurately adjust the amount of glue, glue speed and glue path to achieve uniform glue, anti-dripping and anti-stretching, eliminating the problem of uneven amount of glue dispensed manually and unstable bonding; without manual intervention in the glue control process, it can significantly shorten the time consumed in a single process, and synchronously improve the bonding accuracy and production efficiency.
2. Precision magnetization with zero offset guaranteeIntegration of high-resolution vision positioning and servo drive technology, millimeter-level precision grasping and positioning insertion of magnets, magnetic repetitive positioning error can be controlled in a very small range, from the root of the solution to the pain point of manual insertion of the magnetic easy to shift, positioning is not allowed to guarantee the consistency of the performance of the motor rotor, reduce the defective rate.
3. Quick fixture change, cost reduction and efficiencyAdopting modular quick-change fixture structure with snap-on fixing design, no need for professional technicians to debug, ordinary operators can complete the fixture replacement, shortening the traditional changeover time by more than 80%, greatly reducing the changeover waiting time, and enhancing the flexible production capacity of the production line.
4. Multi-model compatibility and flexible adaptationSupport multi-specification, multi-model motor rotor insertion magnet operation, can cover different sizes, the number of poles of the rotor production needs, without the need to customize the exclusive equipment for a single model, effectively reducing the cost of enterprise equipment investment, easy to cope with the diversified, small batch, multi-batch production orders.

The four core functions of the synergistic force, to achieve “dispensing - magnet insertion” integrated automated operation, a comprehensive solution to the pain points of the motor rotor magnet insertion steel production, to help enterprises to achieve the double enhancement of production capacity and quality.