In the field of motor manufacturing, the quality of winding directly determines the operating performance and service life of the motor, which is one of the core indicators to measure the competitiveness of motor products. As a key equipment in the manufacture of motor stator and rotor and electronic components, the performance and accuracy of the winding machine directly affects the production efficiency and product consistency, JiuJu, as a specialized and special enterprise in the field of automation, has developed its ownFully Automatic Winding EquipmentThe company provides efficient, accurate and flexible winding solutions for motor manufacturers.giganticFully automatic winding machine covers a wide range of models, suitable for different motor winding needs, taking into account the automation efficiency and winding precision, the following core model advantages, product features and quality control system explained in detail.
giganticInternal Winding MachineAdopting advanced PLC control system, it can flexibly adjust the position of wire head, wire tail and over-wire, and support various processing methods, which can accurately adapt to the process requirements of different products. The equipment is equipped with multi-station synchronized winding capability, which can complete the winding of multiple products at the same time, greatly improving the production efficiency; at the same time, it integrates the functions of automatic wire arrangement, wire head and tail processing, reducing human intervention, ensuring the alignment of the wires and the stability of the winding precision, and adapting to the needs of a variety of small-sized stator winding, taking into account the flexibility and high efficiency.
Focusing on the stator external winding needs, JiuJu external winding machine adopts high-precision imported controller and multi-axis winding technology to realize high-precision and high-efficiency winding operation. Through precise winding control, the equipment effectively reduces the generation of waste wire and saves the cost of wire. Meanwhile, it supports a variety of winding methods and double-wire parallel winding, which can be quickly adapted to different types of winding tasks, and automatically completes the processing of wire head and tail to ensure the continuity and stability of the winding process, and is suitable for a variety of specifications of the stator winding, with a wide range of adaptability.
giganticFully Automatic Wire Winding MachineThe core features of the company are highlighted to show its technological strength: first, high automation, integrated automatic loading, cutting, wire changing and other full-process functions, to achieve full automation of coil winding, significantly reduce labor input and improve production efficiency; second, high-precision winding, relying on advanced control systems and precision machinery, precise control of the number of coils, tension and position, to ensure that the quality of coils is consistent in each batch; third, multi-functional adaptability, to complete ordinary coils and complex coil structures to adapt to the needs of motors, electronic components and other fields, while supporting non-standard customization to meet the individual needs of customers. Third, multi-functional adaptation, can complete the ordinary coil and complex coil structure winding, adapt to the needs of motors, electronic components and other fields, while supporting non-standard customization to meet the individual needs of customers.
In terms of winding quality control, JiuJu has formed a perfect guarantee system: optimize the structural design of the equipment to reduce the resistance of wire transmission and avoid friction damage to the wire; upgrade the tension control system to maintain constant tension throughout the entire winding process, effectively preventing wire injuries and guaranteeing the tightness of the winding; optimize the wire guiding system with the selection of high-quality wire selection recommendations to significantly reduce the rate of wire breakage, reducing production interruptions and equipment loss.
Four-station motor winding machine is coming, completely breaking the traditional winding process low efficiency predicament! Equipment innovation using four-station synchronous operation design, can be completed at a time 4 coil winding processing, compared with the traditional single-station equipment efficiency directly to improve 400%, 24 hours non-stop mode of production capacity easily quadrupled, perfectly suited to the motor manufacturing industry, large-scale production needs.
Motor automatic winding machine factory direct supply, support stator, rotor and other types of motor coil winding, the use of fully automatic control system, can realize the integrated operation of winding, lining, cutting, pressing, high precision winding, fast speed, suitable for a variety of wire diameter and winding process, support parameter storage and call, easy to operate, improve production consistency, welcome to consult the procurement!
What to do if the motor rotor winding machine is not precise enough? Mastering 4 control points is the key! For uneven winding, turns deviation, misalignment and other precision problems, share the tension, servo, mold, parameters of the four core control program to improve the consistency and qualification rate of rotor winding, optimize the motor winding process, improve production quality and efficiency.
Still worried about the uneven tension of motor winding? JiuJu automated winding machine with 0.02mm high-precision control, stable solution to the winding tension fluctuations, wire misalignment, enameled wire damage and other pain points, suitable for a variety of motor winding process, to enhance the precision of winding and product qualification rate, to help the production line efficient and stable production.
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