Is it difficult to insert magnets into motors? JiuJi professional magnet insertion machine solution, improve efficiency and reduce costs in one step!

In the new energy vehicles, energy storage equipment industry, the rapid development of the motor as the core power components, the smoothness of its production links directly affect the competitiveness of enterprises. Among them, the magnet insertion is a key step in the motor manufacturing, but many companies are faced with the problem of lack of precision, low efficiency and high magnet loss that often occurs in the traditional production methods, which has become an obstacle to the improvement of production capacity and cost control.giganticSpecialized and tailor-madeMotor Automatic Magnet Insertion MachineIn addition, through technological innovation to form a complete solution, effectively cracked these industry pain points.

Magnet insertion requires high precision, and the stable operation of the motor depends on the precise arrangement of the magnets. Traditional manual insertion is prone to shifting of magnets due to uneven strength, and ordinary automated equipment often has positioning errors, which leads to problems such as generator rattles and reduced energy efficiency. JiuJu SpecializedMagnet Insertion MachineEquipped with dual servo drive system and high-definition visual positioning module, as well as pressure sensors to monitor the insertion strength in real time, it can ensure that each piece of magnet is accurately embedded in the slot, avoiding wrong insertion and leakage, and meet the industry's high quality demand for motor production.

With the growth of product demand, production efficiency has become an important factor in enterprise competition. Traditional magnet insertion equipment to adapt to different specifications of the motor, the need for frequent downtime debugging, manually assisted insertion is also facing recruitment difficulties, long training cycle, the overall production capacity is limited. JiuJuMagnet Insertion MachineAdopting modular design, the mold can be changed quickly, adapted to a variety of specifications of the motor, reducing downtime waiting time. At the same time, the equipment realizes the full automation of “loading - positioning - insertion - detection”, without too much manual intervention, greatly reducing the dependence on manpower and significantly improving production efficiency.

As a high-value component in the production of electric motors, the loss of magnets directly affects the cost of enterprises. In the traditional insertion process, magnets are easily broken due to collision and adsorption of impurities, resulting in a considerable waste of materials. JiuJu special magnet insertion machine is equipped with a magnet anti-collision buffer mechanism, together with a dust-free adsorption loading system, to avoid hard contact between the magnet and the equipment, and to prevent the adhesion of iron filings and other impurities. The equipment also has a built-in magnet integrity detection function, which can reject unqualified magnets in real time, reduce magnet loss, and help enterprises control material costs.

Specialized for KyujuMotor Insertion Magnet MachineHas been in a number of head motor enterprises landing application. After the introduction of the equipment, the production efficiency and product quality of the magnet insertion process have been improved, and at the same time, the whole process can be traced through intelligent data monitoring, which is in line with the industry's quality control standards. In addition to the core equipment, JiuJu electromechanical can also provide customized production line planning services according to the enterprise's production capacity needs, with loading and unloading robots, testing equipment, to form a complete “single machine - production line - digital management”.Motor Automation Solutions。