Motor production enterprises in the introduction of automation equipment, often have all kinds of comprehensive questions. First of all, motor manufacturers to introduce automation equipment, should be prioritized to choose a single device or a complete production line? This needs to be based on the actual situation of the enterprise decision-making: initial transformation (limited budget, low capacity), the priority of the introduction of the core process automation equipment (such as automatic winding machine, insertion of magnetic machine), to solve the high degree of dependence on manual labor, the low efficiency of the pain points; scale expansion (stable production capacity, sufficient budget), the choice of a complete automated production line, the realization of the whole process linkage to maximize the production efficiency and consistency of the product. It is recommended to communicate with manufacturers to develop a phased automation upgrade program.
Is there any difference in the configuration of automation equipment for different types of motors (e.g., new energy automobile motors, home appliance motors)? The answer is that there are significant differences, the core is reflected in the equipment parameters and process adaptation: new energy vehicle motors (high-power, high-precision) need to be configured with high magnetic field magnetizer, high-precision magnetizer, high-speed winding machine and complex testing system to meet the requirements of high power density and reliability; home appliance motors (small and medium-power, high-volume) focus on the equipment's high throughput and low-cost, standardized automatic winding machine, magnetizer and easy to choose. The standardized automatic winding machine, magnetic insertion machine and simple production line can be selected to balance the efficiency and investment cost. Manufacturers can provide customized configurations to meet different motor production needs.
What is included in the after-sales service of motor automation equipment? How to ensure the stable operation of the equipment? After-sales service of the regular manufacturers include: free door-to-door installation, commissioning equipment, training operators; equipment core components warranty 1-3 years, during which free maintenance or replacement of faulty parts; 7 × 24 hours online to answer questions, regular door-to-door inspection and maintenance; long-term provision of original parts to ensure timely maintenance of equipment. In addition, the manufacturer will provide equipment maintenance manuals and operating videos to help companies establish a standardized maintenance system.
The return on investment cycle is the focus of attention of the enterprise, motor automation equipment, the return on investment cycle is generally how long? How to shorten the return cycle? The regular return on investment cycle is 1-3 years, depending on the type of equipment and capacity: 1-2 years for single automation equipment (such as automatic winding machine); 2-3 years for complete automated production line. Ways to shorten the payback cycle are: optimize the production plan to improve equipment utilization; strengthen operator training to reduce human failure; regular maintenance of equipment to extend the service life; choose cost-effective manufacturers to reduce equipment procurement costs.
In the face of rapid technological updates and iterations, motor automation equipment how to avoid rapid elimination? First of all, we must choose modular design equipment, support the later upgrade function, replacement parts, adapt to product iteration; second priority to the selection of equipment with strong compatibility, support and new equipment or system linkage, easy to expand; then establish a long-term cooperation with the manufacturer, to enjoy the technical upgrade services, timely access to new functional modules; finally, pay attention to the industry's technological trends, choose to have the core technology, research and development capabilities of manufacturers, to ensure that equipment technology leadership.
The equipment adopts a four-station ring layout, which can synchronously complete the motor rotor loading, magnetization, magnetic performance testing, and discharging processes, and a single machine can complete more than 4,500 pieces of motor rotor magnetization per hour, which improves the efficiency of the traditional single-station equipment by 400%.
Solve the motor automatic magnetic insertion machine selection criteria, insertion precision control, suitable for the type of magnet steel and capacity enhancement program, manufacturers direct supply of high-stability equipment to meet the needs of automated production lines.
Automotive motor rotor automatic dispensing and insertion of magnetic machine video case, the equipment integrated dispensing, insertion of magnetic, pressure steel sleeve integrated operation, accurate and efficient, compatible with multi-specification rotor, help new energy motor rotor assembly automation upgrade, click to view the complete workflow!
The traditional "magnetize first and assemble later" (pre-magnetization) process has gradually exposed many pain points in the manufacturing of motors, especially in the production of large, high-precision motors, and the overall magnetization process of "assemble first and magnetize later" is a targeted solution to these problems:
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