JiuJi brushless motor automatic magnet insertion machine video case, to solve the problem of manual insertion of magnets!

In the manufacturing of brushless motors, the traditional manual insertion of magnets has long existed in the industry pain points of low efficiency, high loss and lack of precision: manual operation relies on experience to control the insertion strength and angle, but also due to uneven strength resulting in magnet breakage, polarity misinstallation, the magnet loss rate can reach a maximum of 5%, which leads to generator magnetic field unevenness, running noise and other quality hazards, which seriously restricts the release of production capacity and product consistency. In response to this problem.

giganticAutomatic magnet insertion machine for brushless motorIt has created a full-process automated assembly solution, providing a standardized solution for the production end. Equipped with high-definition visual positioning and dual servo drive system, the equipment realizes ±0.02mm micron-level accurate alignment, and with real-time pressure monitoring module, it can accurately control the magnet insertion strength and depth, completely eliminating the deviation problem of manual operation; meanwhile, it is built-in polarity intelligent detection module, which can automatically identify the polarity of magnets and realize zero-error insertion and assembly, and reduce the magnet breakage rate to ≤0.1%, and increase the magnetic field uniformity to more than 99%. The magnet breakage rate is reduced to ≤0.1%, and the magnetic field uniformity is increased to more than 99%.