在新能源汽车、高端工业电机等领域，为进一步提升功率密度与槽满率，分块定子结构的应用愈发广泛。区别于传统整体式定子，分块定子将铁芯拆分为单块或多联单元分别绕线再拼合成型，能更好地适配复杂极数设计，但也对绕线工艺与装备能力提出了更高要求。
早期分块定子量产普遍面临三类共性痛点。一是绕线适配性不足，单块绕、双联绕、多联绕等不同结构对设备要求差异显著，传统通用绕线机难以兼顾精度与效率，生产中常出现绕组错位、匝数不均等问题，直接影响电机电磁性能一致性。二是绝缘处理依赖人工，手工贴合绝缘纸效率低，且受人员操作熟练度影响大，成品易出现气泡、褶皱缺陷，绝缘稳定性难以保障。三是点胶工序管控粗放，人工点胶胶量偏差大，易造成绝缘层移位或内部空间挤占，拉低整体良率。
针对这些行业痛点，久巨在分块定子绕线领域形成了成熟的模块化解决方案。设备采用模块化工位设计，可灵活适配单块、双联、多联等多种绕线形式，根据产品工艺需求配置对应功能模块，满足不同结构定子的高精度绕制需求。绕线工位搭载精密张力控制与高精度排线系统，稳定控制漆包线排布状态，减少匝数偏差，保障电机电磁性能稳定。
同时，方案集成自动贴绝缘纸与自动点胶模块，替代人工作业。绝缘纸自动输送、定位贴合，压力与速度均匀可控，有效减少气泡、褶皱缺陷；点胶模块精准管控胶量与点位，配合固化工位，保障绝缘结构长期可靠。整套方案减少人工干预环节，在提升生产效率的同时，大幅降低人为因素带来的品质波动。分块定子是高性能电机技术迭代的重要方向，绕线工艺的自动化、模块化升级，是支撑其规模化量产的关键。久巨围绕分块定子制造全工序痛点持续优化，为电机制造企业提供稳定的工艺装备支撑。
又是一年月圆时至，秋风送桂香，阖家庆团圆。在浓浓的中秋氛围中，久巨始终坚守智造初心，企业每一份成长与收获，都离不开全体同事的勤恳付出与同心并肩。
时光缓缓流淌，岁月镌刻成长。为感谢全体伙伴一路并肩同行，传递公司人文关怀，久巨 7‑9 月员工集体生日会温情如约而至。
金秋送爽，月满中秋。为增进会员企业交流，凝聚行业发展合力，深圳市音响行业协会中秋会员联谊会于 9 月 18 日在会员单位深圳盛佳丽电子圆满举办。
The shipping area outside the workshop was a hive of activity. After multiple rounds of full-machine commissioning, simulated mass-production validation, and factory quality inspection, a Jiuju DC motor automatic assembly line completed all factory-out procedures, was loaded onto trucks on schedule, and is about to depart for the customer's production base, helping the customer's project advance production implementation on plan.
A fully developed automated motor assembly line can replace a large number of workers, with production capacity and consistency far exceeding those of traditional methods. This video explains the challenges of manual assembly and the key advantages of automated production lines.
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A fully developed automated motor assembly line can replace a large number of workers, with production capacity and consistency far exceeding those of traditional methods. This video explains the challenges of manual assembly and the key advantages of automated production lines.
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Jiuju Automation provides CNC motor winding machines and stator winding production lines suitable for brushless, servo, series-wound, and transformer coils, ensuring full slot fill and consistent turn-to-turn consistency.
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A fully developed automated motor assembly line can replace a large number of workers, with production capacity and consistency far exceeding those of traditional methods. This video explains the challenges of manual assembly and the key advantages of automated production lines.
View Full Version
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