Video Analysis of Motor Winding Process—Jiuju Motor’s Automated Assembly Line

The quality of a high-performance motor is determined from the very first turn of copper wire wound around the coil.WindingThe manufacturing process directly determines a motor’s energy efficiency, operating noise, and service life; even the slightest deviation in detail can affect the overall performance of the motor. Minor deviations—such as variations in the density of copper wire placement, the number of coil turns, or the flatness of the wire layout—can lead to issues like resistance imbalance, excessive temperature rise, and abnormal operating noises. With precision winding equipment, the spacing between wires, wire tension, and slot alignment can be precisely controlled, ensuring a neat and compact winding arrangement. Rigorous and standardized winding operations not only reduce energy loss and improve operational efficiency but also minimize electromagnetic noise and delay component aging. This seemingly ordinary winding process is, in fact, the very core of the superior quality found in high-end motors.