The shipping area outside the workshop was a hive of activity. After multiple rounds of full-machine commissioning, simulated mass-production validation, and factory quality inspection, a Jiuju DC motor automatic assembly line completed all factory-out procedures, was loaded onto trucks on schedule, and is about to depart for the customer's production base, helping the customer's project advance production implementation on plan.
The "short and wide" disc structure is a constraint in a conventional chassis, yet becomes the key to leapfrog integration on a dedicated electrified platform. The same form, two fates - it all depends on the packaging approach.
A fully developed automated motor assembly line can replace a large number of workers, with production capacity and consistency far exceeding those of traditional methods. This video explains the challenges of manual assembly and the key advantages of automated production lines.
The stator winding is exposed on a flat disc, giving a short heat path so oil or water cooling can be applied directly; however, large-diameter flat seals are more prone to leakage under hot-cold cycling, demanding higher sealing quality.
Axial-flow fan motors feature a disc-type structure and require extremely high assembly precision. This video provides a step-by-step breakdown of the entire process, from stator varnishing and magnet mounting to stator-rotor assembly, adhesive application and curing, and finally testing and encapsulation.