人形机器人产业快速推进，无框力矩电机作为关节核心驱动部件，制造精度、一致性要求远超普通电机。传统手工装配、刚性产线，存在良率波动大、难以多型号混产、无法衔接小批量试制到大批量生产等短板，柔性组装产线成为解决核心部件制造难题的重要路径。久巨在电机自动化装备领域的工艺沉淀，为该类柔性产线落地提供了技术参考。
柔性组装产线属于可快速换型的自动化系统，依靠模块化工位与软件平台，实现多款电机共线生产。产线主要包含多道关键工序：绕线工序依靠闭环张力控制，改善异形绕组排线散乱问题；伺服压装结合力矩、位置闭环，规避过压、虚压装配缺陷；机器视觉实现 ±0.01mm 微米级检测，实时识别装配异常；再经过气密与电机性能全参数测试，剔除不合格品。整套产线还具备生产配方管理、数据采集功能，绑定产品序列号，实现全生命周期追溯，也可对接 MES、ERP 数字化系统。
对比传统模式，柔性产线优势突出。能够跟随产品迭代快速调整工艺，减少设备重复投入；全自动化微米级管控，稳定产品良率；产能弹性强，兼顾样品打样、小批量试产到万台级量产不同阶段生产需求，适配机器人企业不同发展周期。
但行业仍存在现实难点：柔性定制对跨领域工艺积累门槛较高；部分方案控制系统依赖外部，拉长交付周期、抬高改造成本；如何兼顾产线柔性与生产效率，也是模块化设计需要攻克的重点。该类产线主要面向三类场景：完成样机开发的企业开展核心电机规模化制造；零部件厂商实现多规格关节电机共线生产；科创企业产品迭代阶段开展小批量试制，降低研发阶段设备投入压力。
又是一年月圆时至，秋风送桂香，阖家庆团圆。在浓浓的中秋氛围中，久巨始终坚守智造初心，企业每一份成长与收获，都离不开全体同事的勤恳付出与同心并肩。
时光缓缓流淌，岁月镌刻成长。为感谢全体伙伴一路并肩同行，传递公司人文关怀，久巨 7‑9 月员工集体生日会温情如约而至。
金秋送爽，月满中秋。为增进会员企业交流，凝聚行业发展合力，深圳市音响行业协会中秋会员联谊会于 9 月 18 日在会员单位深圳盛佳丽电子圆满举办。
The shipping area outside the workshop was a hive of activity. After multiple rounds of full-machine commissioning, simulated mass-production validation, and factory quality inspection, a Jiuju DC motor automatic assembly line completed all factory-out procedures, was loaded onto trucks on schedule, and is about to depart for the customer's production base, helping the customer's project advance production implementation on plan.
Jiuju Automation provides automated assembly solutions for drive motors in new energy vehicles, integrating key processes such as winding, magnet insertion, magnetization, and testing to ensure high efficiency, high consistency, and full traceability throughout the entire process.
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无刷直流电机以电子换向替代机械碳刷，凭借高效率、低噪音、长寿命、可控性强等优势，广泛应用于航模、工业装备、汽车电子等领域。
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While new energy vehicles and robots are stealing the spotlight, industrial applications such as elevator traction machines, fans, and water pumps are quietly adopting axial flux motors. Here, the focus isn’t on flashy specifications, but on electricity bills and reliability at scale.
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Axial-flux motors offer significant performance advantages, but mass production requires overcoming three major challenges: air gap precision, thermal management, and cost consistency. This article analyzes the root causes and solutions for each of these challenges.
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