Axial flux motors feature a disc-type structure, requiring extremely high precision in air gap control, magnet alignment, and stator-rotor assembly. Relying on manual assembly not only limits production capacity but also makes it easy for human error to cause uneven air gaps and magnetic core misalignment, leading to issues such as torque fluctuations and excessive noise, making it difficult to ensure batch consistency. Manual assembly also suffers from pain points such as inconsistent operational standards, unstable yield rates, and rising labor costs, making it difficult to meet the demands of large-scale industrial production and delivery. Jiuju’s automated assembly line for axial flux motors optimizes process flows specifically for the disc-type motor structure, automating operations such as magnet bonding, stator-rotor assembly, and air gap calibration. The equipment reliably maintains micron-level assembly tolerances, effectively reducing human error while improving production cycle times and product consistency. Deploying an automated production line addresses the numerous shortcomings of manual assembly and helps axial flux motor manufacturers achieve stable mass production.
Jiuju Motor Assembly Line | Automotive Motor Assembly Line 1 | Jiuju Motor Assembly Line
The shipping area outside the workshop was a hive of activity. After multiple rounds of full-machine commissioning, simulated mass-production validation, and factory quality inspection, a Jiuju DC motor automatic assembly line completed all factory-out procedures, was loaded onto trucks on schedule, and is about to depart for the customer's production base, helping the customer's project advance production implementation on plan.
Magnetization of automotive motors requires high precision and stable magnetic flux control. This video explains the process logic behind assembling first and then magnetizing, as well as Jiuju’s magnetization solution for automotive motors.
Magnetizing automotive motors demands high precision and stable flux control. This video case shows the complete assemble-then-magnetize process and the quality assurance methods.
There are significant differences between manual and automated motor assembly in terms of precision, efficiency, consistency, and cost. The video uses a side-by-side comparison to illustrate the value of upgrading to an automated production line.
Jiuju Automation integrates processes such as winding, magnet insertion, magnetization, balancing, and testing to provide complete automated motor assembly line solutions, helping customers maintain stable production and improve efficiency, backed by over 256 patents and the ISO 9001 quality management system.