How to Solve Mass-Production Challenges of Axial Flux Fan Motors (Video)

Axial flux motors for fans are subject to strong axial magnetic forces, which can lead to challenges in mass production, such as misalignment between the stator and rotor, uneven air gaps, and abnormal noises caused by brush-against-casing. Jiuju Automation’s production line employs a servo-force-controlled, gradual-release magnetic attraction structure, paired with a vision-based positioning system, to precisely control component parallelism and consistently maintain a uniform air gap at the micrometer level. It integrates a single workstation for magnet assembly, directional magnetization, and closed-loop press-fitting, thereby eliminating issues such as misaligned magnetic poles and magnetic imbalance. Equipped with online air gap inspection and surface magnetic field detection processes, the system screens out defective products in real time. The production line’s modular design accommodates rapid changeovers for multiple models of axial flux fan motors, ensuring consistent assembly precision. This effectively reduces vibration and noise in finished products, improves mass production yield rates, and meets the demand for low-cost, large-scale production of fan motors.

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