Electric motors for new energy vehicles have stringent requirements for magnetic field uniformity, and surface magnetic field testing is a core process for controlling the rotor’s magnetic performance—it is by no means an optional step. Issues such as insufficient magnet saturation, uneven pole distribution, incorrect magnet installation, and localized defects cannot be identified by visual inspection alone, yet they directly lead to increased motor torque ripple, worsened NVH, and reduced efficiency, thereby affecting the vehicle’s range and ride smoothness. Surface magnetic field testing scans the magnetic field on the rotor’s surface to quantify magnetic pole peaks, waveforms, and symmetry, thereby screening out defective rotors in advance and avoiding rework after final assembly. Jiuju’s online surface magnetic field inspection solution enables automated multi-point scanning, accurately captures minute magnetic field deviations, and simultaneously records inspection data to meet mass production quality traceability requirements. On production lines for axial flux motors and automotive drive motors, integrating surface magnetic field inspection after magnetization creates a closed-loop process that controls magnetic performance variability at the source, ensuring stable performance across high-volume motor production.
Jiuju Motor Assembly Line: Automotive Motor Outer Magnet Inspection 1 | Jiuju Motor Assembly Line
The shipping area outside the workshop was a hive of activity. After multiple rounds of full-machine commissioning, simulated mass-production validation, and factory quality inspection, a Jiuju DC motor automatic assembly line completed all factory-out procedures, was loaded onto trucks on schedule, and is about to depart for the customer's production base, helping the customer's project advance production implementation on plan.
Jiuju Automation has launched an automated assembly line for brushless DC motors, suitable for applications such as fans, water pumps, power tools, and home appliances. The line integrates high-speed winding, automatic magnet insertion, and finished product testing into a single process.
Jiuju Automation provides high-precision automatic assembly lines for axial flux motors, covering processes such as stator winding, magnet assembly, rotor balancing, and final product testing. These lines are suitable for applications in drones, new energy vehicles, and industrial drives. The company holds over 256 patents and is ISO 9001 certified...
The disc-type structure of axial flux motors places extremely high demands on air gap, magnet alignment, and stator-rotor assembly precision, making manual assembly difficult to meet the requirements of mass production. This video explains the benefits of automation.
Magnetizing automotive motors demands high precision and stable flux control. This video case shows the complete assemble-then-magnetize process and the quality assurance methods.